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Kaoline-based catalyst for a high stability desulfurization of sour heavy naphtha in a three-phase oscillatory baffled reactor

Lookup NU author(s): Professor Adam Harvey

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Abstract

© 2023 Chinese Society of Particuology and Institute of Process Engineering, Chinese Academy of SciencesTo meet the rapidly increasing demand for energy and the dramatic depletion of conventional crude oil, it is imperative to utilize sour naphtha. With no coke being produced, oxidative desulfurization (ODS) of naphtha lowers its sulfur content and average molecular weight. In this article, we outline a method for heavy naphtha non-extractive ODS using a very stable catalyst. The technique involves the use of a solid catalyst with oxygen gas as the oxidant. This necessitated relatively high mixing intensities; hence a three-phase Oscillatory Baffled Reactor (OBR) was used. The catalyst was based on the zeolite ZSM-5, prepared from natural kaolin by a series of delamination and activation steps and impregnated with Fe. A TiO2 nanolayer was applied, using the sol-gel method, to prevent rapid deactivation. The reactor performance was evaluated to minimize the sulfur content in the naphtha fuel. Due to the protective coating, the sulfur conversion stabilized at 90%. The results of this work establish the use of natural clay-based catalysts in a continuous, three-phase ODS, particularly with regard to proving long-term stability. It also showed that modest ODS can be achieved using an environmentally friendly oxidant, at mild operating conditions, whilst maintaining stability.


Publication metadata

Author(s): Hmood HM, Gheni SA, Ahmed SMR, Ali MM, Saleh HY, Mohammed MH, Mohammed AE, Mahomood MA, Mohammed HR, Hassan AA, Harvey A

Publication type: Article

Publication status: Published

Journal: Particuology

Year: 2024

Volume: 84

Pages: 249-260

Print publication date: 01/01/2024

Online publication date: 16/07/2023

Acceptance date: 07/06/2023

ISSN (print): 1674-2001

ISSN (electronic): 2210-4291

Publisher: Elsevier B.V.

URL: https://doi.org/10.1016/j.partic.2023.06.016

DOI: 10.1016/j.partic.2023.06.016


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