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Characterisation and evaluation of the harmonic content of involute gear surface deviations

Lookup NU author(s): Tom ReavieORCiD, Dr Robert FrazerORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

Gears are fundamental precision components that are crucial to many industries, including the wind energy sector. They are traditionally analysed using profile and helix line measurements but this does not consider the majority of the contacting surface with intricate surface variations that dictate functional performance. Practical measurement and evaluation of involute gear surfaces remain underexplored. This paper uses the Fourier and wavelet transforms to evaluate measured gear surface deviation harmonic content for a single trace, a trace set, and surface analysis and describes the utility of each. The methods are first demonstrated with synthetic data and then with measured data, then the measured data is simulated in a quasi-static FE tooth contact analysis, which yields insights not solely gleaned from harmonic analysis. The uncertainty of harmonic content analysis is to be established in future work and how that effects the uncertainty of simulated functional performance should be investigated.


Publication metadata

Author(s): Reavie T, Frazer R, Przyklenk A, Stein M

Publication type: Article

Publication status: Published

Journal: Engineering Research Express

Year: 2024

Volume: 6

Issue: 1

Print publication date: 01/03/2024

Online publication date: 24/01/2024

Acceptance date: 29/12/2023

Date deposited: 14/10/2025

ISSN (electronic): 2631-8695

Publisher: Institute of Physics Publishing Ltd.

URL: https://doi.org/10.1088/2631-8695/ad19a6

DOI: 10.1088/2631-8695/ad19a6

Data Access Statement: All data that support the findings of this study are included within the article (and any supplementary files).


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Funding

Funder referenceFunder name
The project 19ENG07 Met4Wind has received funding from the EMPIR programme co-financed by the Participating States and from the European Union's Horizon 2020 research and innovation program.

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