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Batch-to-Batch Optimization Control of Fed-Batch Fermentation Process Based on Recursively Updated Extreme Learning Machine Models

Lookup NU author(s): Dr Jie ZhangORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

© 2025 by the authors.This paper presents a new method of batch-to-batch optimization control for a fed-batch fermentation process. A recursively updated extreme learning machine (ELM) neural network model is used to model a fed-batch fermentation process. ELM models have advantages over other neural networks in that they can be trained very fast and have good generalization performance. However, the ELM model loses its predictive abilities in the presence of batch-to-batch process variations or disturbances, which lead to a process–model mismatch. The recursive least squares (RLS) technique takes the model prediction error from the previous batch and uses it to update the model parameters for the next batch. This improves the performance of the model and helps it to respond to any changes in process conditions or disturbances. The updated model is used in an optimization control procedure, which generates an improved control profile for the next batch. The update of the RLS model enables the optimization control strategy to maintain a high final product quality in the presence of disturbances. The proposed batch-to-batch optimization control method is demonstrated on a simulated fed-batch fermentation process.


Publication metadata

Author(s): Moore A, Zhang J

Publication type: Article

Publication status: Published

Journal: Algorithms

Year: 2025

Volume: 18

Issue: 2

Online publication date: 06/02/2025

Acceptance date: 04/02/2025

Date deposited: 10/03/2025

ISSN (electronic): 1999-4893

Publisher: Multidisciplinary Digital Publishing Institute (MDPI)

URL: https://doi.org/10.3390/a18020087

DOI: 10.3390/a18020087

Data Access Statement: Data will be made available on request.


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