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Large-scale 3D printed fouling-resistant self-floating evaporator

Lookup NU author(s): Dr Stevin PramanaORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

Solar-driven interfacial desalination is an emerging approach to address global freshwater crisis while minimizing carbon emissions. A key challenge in interfacial desalination technology is maintaining long-term high efficiency with fouling-resistance and energy-saving. Here, we develop a 3D-printed concave-shaped solar evaporator and a floating freshwater collection setup, that achieve nearly 100% photothermal evaporation efficiency with a rate of 2.23 kgm−2h−1 and freshwater collection rate of 1.23 kgm−2h−1 under one sun illumination. This 3D concave-shaped solar evaporator design, achieved through 3D printing and double-sided surface modification, allows interfacial desalination process to occur at the bottom surface of the evaporator with superior heat transfer, ultra-effective salt-resistance and enlarged water-air interfacial area. The evaporation stability, extending well beyond traditional limitations of days or months, is realized by a decoupling design and the low-cost renewal of water-intake layer. This design allows vapor to escape downward without causing fouling problem within the top solar absorber. Furthermore, a self-floating freshwater collection setup facilitates thermal exchange with low-temperature seawater for sustainable application. Our large-scale integrated 3D printed evaporator-collector strategy demonstrates potential for portable solar-driven interfacial desalination and freshwater collection.


Publication metadata

Author(s): Pu Y, Lin W, Yao X, Xu Q, Lo WK, Liu Y, Sun J, Zeng Y, Bai S, Cui M, Pramana S, Li T, Wang Z, Wang S

Publication type: Article

Publication status: Published

Journal: Nature Communications

Year: 2025

Volume: 16

Online publication date: 17/04/2025

Acceptance date: 08/04/2025

Date deposited: 22/04/2025

ISSN (electronic): 2041-1723

Publisher: Springer Nature

URL: https://doi.org/10.1038/s41467-025-58952-7

DOI: 10.1038/s41467-025-58952-7

ePrints DOI: 10.57711/j83j-2j69

Data Access Statement: All data supporting the findings of this study are available within the article and its supplementary files. Any additional requests for information can be directed to, and will be fulfilled by, the corresponding author(s). Source data are provided with this paper.


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Funding

Funder referenceFunder name
General Research Fund (GRF 11217523) of Research Grant Council (RGC).

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