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Inverse design of tubular energy absorbers formed from the least-symmetric crystallographic DDC surface

Lookup NU author(s): Dr Pooya SarehORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

© 2025 The Author(s). Thin-walled origami tubes are distinguished by their superior energy-absorption capacity during axial crushing, a property largely attributed to their intricate crease patterns. To develop optimized tubes for enhanced energy-absorption performance, we propose a strategy for the inverse design of tubular energy absorbers formed from the least-symmetric crystallographic developable double-corrugation (LSDDC) surface. To this end, first, the phase space of all flat-foldable configurations is systematically mapped based on the kinematics of the LSDDC surface. To account for the various transformations of unit fragments into origami structures, constraint equations are derived based on the inherent geometry of enclosed structures. The solution space for various configurations is delineated using both traversal techniques and the particle swarm optimization (PSO) method. A comparative performance analysis is conducted among the proposed LSDDC tube and two conventional tubes: the isosceles trapezoidal origami bellow (ITOB) tube and the arc-Miura-ori (AMO) tube. Both the AMO and LSDDC tubes demonstrate superior energy-absorption performance compared to the ITOB tube. The choice between the AMO and LSDDC tubes can be made based on specific application requirements. While the AMO tube exhibits a slightly higher mean crushing force than the LSDDC tube, the LSDDC tube possesses a substantially higher crushing force efficiency than the AMO tube. Finally, we present the inverse design process, which identifies the optimal input parameters for energy absorption. This framework enables the transformation of diverse crease patterns into various origami structures with enhanced energy absorption, broadening their applicability and revitalizing the potential of origami-inspired designs.


Publication metadata

Author(s): Lu C, Chen Y, Shi J, Gao J, Lv H, Shen Z, Sareh P

Publication type: Article

Publication status: Published

Journal: International Journal of Solids and Structures

Year: 2025

Volume: 320

Print publication date: 01/09/2025

Online publication date: 07/06/2025

Acceptance date: 04/06/2025

Date deposited: 24/07/2025

ISSN (print): 0020-7683

ISSN (electronic): 1879-2146

Publisher: Elsevier Ltd

URL: https://doi.org/10.1016/j.ijsolstr.2025.113508

DOI: 10.1016/j.ijsolstr.2025.113508

Data Access Statement: Data will be made available on request.


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Funding

Funder referenceFunder name
Fundamental Research Funds for the Central Universities
Natural Science Foundation of Jiangsu Province for Distinguished Young Scientists (Grant No. BK20231517)
National Natural Science Foundation of China (Grant No. 52478144)
Postgraduate Research & Practice Innovation Program of Jiangsu Province (Grants No. SJCX23_0069)
Southeast University ‘Zhongying Young Scholars’ project
United Kingdom's Engineering and Physical Sciences Research Council (EPSRC) Award EP/X019470/1 (the CrystArMM project)

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