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Fast droplet mixing via a Leidenfrost reactor

Lookup NU author(s): Dr Guanqi Wang, Dr Jonathan McDonoughORCiD, Dr Vladimir ZivkovicORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

Under the Leidenfrost effect, a droplet levitates on a vapour cushion fed by evaporation of the liquid. The vapour layer insulates and lifts the droplet off the surface, allowing it to levitate in a long-lived, non-wetting and ultramobile state. This work finds the convective internal swirls within a Leidenfrost droplet greatly enhance droplet mixing, reducing mixing time by over 100-fold compared to pure diffusion at room temperature. Our model reveals that the mixing time of a self-propelling droplet, on an asymmetrically grooved surface, mainly depends on the droplet shape and the groove parameters. Experimental results align closely with the model predictions. Additionally, we show that using channel walls enables propulsion of large droplet slugs or streams, which occupy the entire ring channel with volumes up to 2.9 mL. These findings open new opportunities for advancing microfluidics and process intensification.


Publication metadata

Author(s): Wang G, McDonough J, Zivkovic V, Abadie T, Long T, Wang S

Publication type: Article

Publication status: Published

Journal: International Journal of Heat and Mass Transfer

Year: 2026

Volume: 254

Print publication date: 01/01/2026

Online publication date: 19/08/2025

Acceptance date: 12/08/2025

Date deposited: 20/08/2025

ISSN (print): 0017-9310

ISSN (electronic): 1879-2189

Publisher: Elsevier Ltd

URL: https://doi.org/10.1016/j.ijheatmasstransfer.2025.127698

DOI: 10.1016/j.ijheatmasstransfer.2025.127698

Data Access Statement: Data will be made available on request.


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Funding

Funder referenceFunder name
China Scholarship Council (201704910870)
Postgraduate research group in Newcastle University

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