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The Mechanical and Rheological Properties of Polydimethylsiloxane Elastomers Prepared by a Hydrosilylation Reaction

Lookup NU author(s): Abdulraheem Alrefai, Dr Yuan XuORCiD, Emeritus Professor Steve Bull, Professor Mark GeogheganORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

© 2025 The Author(s). Journal of Applied Polymer Science published by Wiley Periodicals LLC. Polydimethylsiloxane (PDMS) elastomers are widely used in biomedical, microfluidic, and flexible electronic applications due to their tunable mechanical properties. Modifying PDMS through hydrosilylation offers a controlled approach to tailor elasticity and network structure. PDMS elastomers were synthesized via a hydrosilylation reaction, and their mechanical and rheological properties were compared with the commercial Sylgard 184 formulation. Sylgard 184 PDMS elastomers exhibit elastic moduli ranging from 0.63 to 2.46 MPa, depending on the base-to-agent ratio, as calculated from compression and tensile testing. PDMS elastomers prepared by hydrosilylation show elastic moduli varying between 0.67 and 1.32 MPa, depending on the base chain length and the mole ratio of base to crosslinker, as calculated under similar testing conditions. In contrast, moduli calculated from rheology storage modulus data are significantly lower than those from mechanical tests. The moduli of Sylgard 184 samples are between 0.32 and 0.80 MPa, whereas rheological data for the hydrosilylation formulations yield moduli that range from 0.26 to 0.47 MPa. Although the modulus results using a hydrosilylation reaction are lower than those of the commercial polymer, they remain comparable, so the hydrosilylation reaction provides an alternative elastomer formulation with the advantage of greater control over its mechanical and rheological properties.


Publication metadata

Author(s): Alrefai AA, Petroli A, Xu Y, Bull SJ, Geoghegan M

Publication type: Article

Publication status: Published

Journal: Journal of Applied Polymer Science

Year: 2025

Pages: Epub ahead of print

Online publication date: 17/09/2025

Acceptance date: 01/09/2025

Date deposited: 30/09/2025

ISSN (print): 0021-8995

ISSN (electronic): 1097-4628

Publisher: John Wiley and Sons Inc.

URL: https://doi.org/10.1002/app.57953

DOI: 10.1002/app.57953

Data Access Statement: The data supporting the findings of this work are available from the corresponding author upon reasonable request.


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Funding

Funder referenceFunder name
Royal Commission for Jubail and Yanbu

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