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A Reductive Mechanochemical Approach Enabling Direct Upcycling of Fluoride from Polytetrafluoroethylene (PTFE) into Fine Chemicals

Lookup NU author(s): Matthew Lowe, Dr Matt HopkinsonORCiD, Dr Roly ArmstrongORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

Polytetrafluoroethylene (PTFE) is a highly versatile material that has found widespread application owing to its exceptionally high chemical resistance and thermal stability. However, these properties mean that PTFE disposal is an energy intensive process, producing fluorinated materials which pose serious concerns regarding toxicity and environmental persistence. Herein we report a straightforward mechanochemical approach for the reductive defluorination of PTFE generating an environmentally benign mixture of elemental carbon and sodium fluoride. The process employs cheap and readily available chunks of sodium metal, proceeding rapidly at room temperature, in the absence of any organic solvent to form sodium fluoride (NaF) in 98% yield. The fluoride generated in the process can be directly upcycled into fine chemicals through in situ mechanochemical fluorination reactions, delivering valuable sulfonyl fluoride and acyl fluoride products in excellent yields.


Publication metadata

Author(s): Lowe ME, Gallant BM, Davison N, Hopkinson MN, Kubicki DJ, Lu E, Armstrong RJ

Publication type: Article

Publication status: Published

Journal: Journal of the American Chemical Society

Year: 2025

Volume: 147

Issue: 44

Pages: 40895–40899

Print publication date: 05/11/2025

Online publication date: 21/10/2025

Acceptance date: 01/10/2025

Date deposited: 30/10/2025

ISSN (print): 0002-7863

ISSN (electronic): 1520-5126

Publisher: American Chemical Society

URL: https://doi.org/10.1021/jacs.5c14052

DOI: 10.1021/jacs.5c14052

Data Access Statement: The Supporting Information is available free of charge at https://pubs.acs.org/doi/10.1021/jacs.5c14052.


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Funding

Funder referenceFunder name
BMG and DJK are grateful for the UKRI Horizon Europe guarantee funding used to support MAS NMR measurements in this work (PhotoPeroNMR, Grant Agreement EP/Y01376X/1)
Leverhulme Trust for generous f inancial support via Research Grants RPG-2022-231 (E.L. and N.D.) and RPG-2023-159

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