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Novel hierarchical interpenetrating lattice metamaterials with superior energy absorption

Lookup NU author(s): Dr Xinwei LiORCiD

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Abstract

© 2025 Elsevier Ltd. All rights are reserved, including those for text and data mining, AI training, and similar technologies.Inspired by the hierarchical structure of natural materials with high toughness and damage tolerance, this work proposes a new class of hierarchical interpenetrating lattice (HIL) metamaterials composed of macro-level primitive and micro-level gyroid lattice metamaterials. The HIL metamaterials are designed using a mathematical formula and fabricated via laser powder bed fusion using Ti-6Al-4V powder. The mechanical properties, deformation behaviors, failure mechanisms, and energy absorption performances of the proposed HIL metamaterials are analyzed using the finite element method and uniaxial compression tests. The results show that the mechanical properties and deformation behaviors of HIL metamaterials are governed by the proportion of micro-level gyroid lattice metamaterials, and the hierarchical interpenetration design effectively eliminates 45° shear band failure. Additionally, micro-level gyroid structures enhance load-bearing capacity of HIL metamaterials by redistributing stress and controlling failure modes. Compared to the macro-level primitive lattice metamaterials, the energy absorption of the proposed HIL metamaterials is improved by 610.7 %, surpassing even the combined performance of their sub-lattice metamaterials. This design strategy significantly enhances the energy absorption of lattice metamaterials fabricated from brittle materials, which has potential applications in impact buffering applications in aerospace and automotive industries.


Publication metadata

Author(s): Zhang X, Zhao M, Li X, Tian C, Su F, Peng B, Zeng Z

Publication type: Article

Publication status: Published

Journal: Engineering Structures

Year: 2025

Volume: 345

Issue: Part B

Print publication date: 15/12/2025

Online publication date: 18/10/2025

Acceptance date: 09/10/2025

ISSN (print): 0141-0296

ISSN (electronic): 1873-7323

Publisher: Elsevier Ltd

URL: https://doi.org/10.1016/j.engstruct.2025.121549

DOI: 10.1016/j.engstruct.2025.121549


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