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Rapid prediction of electrolyte-based cell failure in retired Li-ion electric vehicle pouch cells

Lookup NU author(s): Dr Zoran MilojevicORCiD, Dr Mohamed Ahmeid, Dr Simon LambertORCiD

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This work is licensed under a Creative Commons Attribution 4.0 International License (CC BY 4.0).


Abstract

© 2026 The Author(s). Published by IOP Publishing Ltd. Lithium-ion batteries (LIBs) exhibit sudden non-linear degradation (known as the cell knee point) in operating use, but a quick, simple, and industrially applicable method of predicting knee point failure remains elusive. Addressing this gap, we show for the first time that the Warburg coefficient (readily obtainable from EIS measurement) can predict electrolyte-based knee point failure, well before extreme capacity degradation, in retired electric vehicle pouch cells. The technique is found to be effective across a wide range of battery states of charge (SOC), and the information can be extracted from the pouch cells in only 10 seconds. In principle this enables early detection of electrolyte-based knee point failure within commercial electric vehicle cells if applied ex situ through offline diagnosis (energy storage system) within second life battery application systems, thus allowing greater predictability with regard to the remaining lifetime of the battery.


Publication metadata

Author(s): Attidekou PS, Milojevic Z, Sweeney L, Muhammad M, Ahmeid M, Lambert S, Slater PR, Anderson PA

Publication type: Article

Publication status: Published

Journal: JPhys Energy

Year: 2026

Volume: 8

Issue: 1

Online publication date: 06/03/2026

Acceptance date: 19/02/2026

Date deposited: 23/03/2026

ISSN (electronic): 2515-7655

Publisher: IOP Publishing Ltd

URL: https://doi.org/10.1088/2515-7655/ae4829

DOI: 10.1088/2515-7655/ae4829

Data Access Statement: The data that support the findings of this study are openly available at the following URL/DOI: https:// doi.org/10.25500/edata.bham.00001541 [41] Postmortem photos CP1 and CP2 available at https://doi.org/10.1088/2515-7655/ae4829/data1


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