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Microalgae for biofuel: Comparing the performance of solvent-free sulfated zirconia catalysts and zeolite Y for the catalytic pyrolysis of freshwater microalgae (Chlorella vulgaris)

Lookup NU author(s): Auwal Aliyu, Professor Jonathan LeeORCiD, Professor Adam HarveyORCiD

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This work is licensed under a Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 International License (CC BY-NC-ND).


Abstract

© 2025 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY-NC-ND license. http://creativecommons.org/licenses/by-nc-nd/4.0/Microalgae's high photosynthetic efficiency and CO2 sequestration capability makes it an attractive feedstock for biofuels and value-added compounds. Zeolite Y is widely used in biomass conversion due to its affordability and high catalytic activity, but its limited acidity and susceptibility to coking present challenges. This study investigates whether sulfated zirconia, with its superacidic properties, can serve as an alternative catalyst to zeolite Y for improving bio-oil quality in Chlorella vulgaris pyrolysis. Sulfated zirconia catalysts with zirconium-to-sulfate ratios of 1:1 and 1:6 (wt/wt) were synthesized using a solvent-free method and evaluated alongside zeolite Y using Pyrolysis Gas Chromatography/Mass Spectrometry (Py-GCMS) and isothermal pyrolysis at 400, 500, and 600°C. Py-GC/MS analysis revealed that zeolite Y, sulfated zirconia (1:1), and sulfated zirconia (1:6) increased aromatic content by 227 %, 69 %, and 50 %, respectively, than the non-catalytic process. Additionally, sulfated zirconia at 400 °C produced bio-oil with a 29.9 % higher heating value (HHV) than the non-catalytic process. This is comparable to the highest HHV of 37.8 % achieved with zeolite Y at 500 °C. These results suggest that sulfated zirconia catalysts effectively enhance aromatic production while suppressing nitrogen-containing and acidic compounds, making them a viable alternative to zeolite Y in Chlorella vulgaris pyrolysis. Furthermore, a comparison of catalytic and non-catalytic reaction mechanisms highlights the significant influence of acid site distribution on product selectivity, demonstrating the potential of sulfated zirconia in optimizing biofuel composition.


Publication metadata

Author(s): Aliyu A, Lee JGM, Harvey AP

Publication type: Article

Publication status: Published

Journal: Next Sustainability

Year: 2025

Volume: 5

Online publication date: 02/06/2026

Acceptance date: 28/05/2025

Date deposited: 28/04/2026

ISSN (electronic): 2949-8236

Publisher: Elsevier B.V.

URL: https://doi.org/10.1016/j.nxsust.2025.100141

DOI: 10.1016/j.nxsust.2025.100141


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Funding

Funder referenceFunder name
Grant number: PTDF/ E/OSS/PHD/AA/451/11
Petroleum Technology Development Fund (PTDF), Abuja, Nigeria

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