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Finite element modelling and experimental investigation in the precision micromachining of magnesium-based nano SiO2nanocomposites

Lookup NU author(s): Dr Dehong Huo

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Abstract

© IMechE 2025Metal matrix composites, particularly those reinforced with nanoparticles, are garnering increasing interest across academic and industrial sectors. For their potential to be fully realized in upcoming applications, an in-depth understanding of their machinability is crucial. This study introduces a pioneering method for constructing simulation models, culminating in the development of a chip simulation model that incorporates real nanoscale dimensions, apt for nanoparticles within composite materials. Subsequently, an experimental methodology is applied to ascertain the validity of the cutting simulation model concerning stress distribution, chip formation, and surface morphology. The findings affirm the simulation model's efficacy, providing nuanced insights into the cutting mechanisms of SiO2nanoparticle-reinforced metal matrix composites through the lens of finite element analysis. The novelty of this research fills the gap that the random disturb of nano-scale particles that same as realistic content of nanocomposites via Finite Element Analysis (FEA) process.


Publication metadata

Author(s): Fu G, Sun D, Huo D, Zhou M, Yang R, Sun F

Publication type: Article

Publication status: Published

Journal: Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture

Year: 2025

Pages: epub ahead of print

Online publication date: 26/10/2025

Acceptance date: 14/09/2025

ISSN (print): 0954-4054

ISSN (electronic): 2041-2975

Publisher: SAGE Publications Ltd

URL: https://doi.org/10.1177/09544054251383780

DOI: 10.1177/09544054251383780


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